×

Ever wonder what can you do with the excitement of using all those plastic bottles every day? We need to recycle it, it is very important because it protects our Earth and can be used to create new things. But have you ever stopped to wonder how these bottles are recycled? Now, let’s prune this shrub and see how we do! 

Breaking Down Plastic Bottles

There are several reasons why recycling plastic bottles is crucial. We can help keep the planet clean by recycling and reducing waste. So, what happens first? The plastic bottles are first chopped into small pieces. These small chunks are known as pellets. They are also crucial as those pellets can be used to manufacture new products necessary for our daily lives. So how can we improve this MOOGE waste plastic granulation line, make it faster and seamless?

Hot washing is one method of improving the recycling process. That involves cleaning the bottles with hot water before they’re chopped into small bits. Hot washing helps in removing dirt and other unwanted substances from the components. MOOGE plastic granulation line also helps remove labels from the bottles. This is how the bottles get much cleaner before they go for the pellets. Cryogenic grinding is another great method of recycling. That process includes dousing the bottles in super cold liquid nitrogen before they are crushed into pellets. Cryogenic grinding makes the shredding process much more efficient and better quality pellets! 

Speeding Up and Improving Recycling

After all, recycling plastic bottles is beneficial for our Earth, but also our economy (meaning it creates jobs and saves resources). The recycling process can, however, sometimes be laborious and slow for those who are doing the recycling. That is why MOOGE is implementing an innovative solution that addresses the gaps in the recycling system and makes the process simpler and more effective for everyone.

The system sorts the plastic bottles automatically. That means there are machines that can rapidly identify the color and material of those bottles. Once sorted, the bottles are shredded, washed and made into pellets. And, it saves time for the workers, and ensures that the quality of these pellets is extremely high. If we make recycling quicker, we can recycle even more bottles and really help the Earth! 

Saving Energy in Recycling

Shredding plastic bottles into pellets is an energy intensive process. If we are not careful, this can be costly and damaging to the environment. MOOGE has devised some clever means of using less energy in the pellet-making process.

Using energy-efficient machines is a part of their sustainability efforts. These machines are built for lower power consumption and less heat generation. One particular tool that MOOGE employs is variable frequency drives (VFDs). In addition, these VFDs are capable of altering the speeds of the machines based on their function. This means they only draw the energy they truly need, which leads to less energy waste overall! Furthermore, MOOGE has developed a system that collects waste heat generated when producing pellets and reuses it. Not only does this very wasteful but when conserving energy the results are terrific as well! 

Recycling New Bottles from Old Bottles

Special bottle-to-bottle recycling uses old plastic bottles to create new ones. That is a very important step in recycling, as it is much more sustainable, keeping plastic from landfills, and reducing the need for additional plastic. But the quality of the pellets produced from these recycled bottles is key. But, if the pellets are bad, the new bottles may be brittle.

Through this, MOOGE has created a unique system to ensure high-quality pellets. Their system has a process for washing and drying that removes all dirt and any contamination from the recycled bottles. This leads to clean, industry conform pelleted products. MOOGE adopts a granulation process involving advanced techniques to generate high-quality pellets. Once crushed, these pellets can then be used to manufacture new bottles. If we can ensure the quality of the pellets produced, this would enable a higher yield of new products to be recycled from the materials, making the recycling process more sustainable and less costly. 

How Machines Help Recycling?

Recycling is a process that machines play a very significant role in improving and streamlining. MOOGE, for example, developed a system that automates the chopping and cleaning of the bottles. This is super useful as it allows people to not have to manually do all the work.

In their system, machines recognize what type of bottles they are, and sort them automatically. This helps avoid the time and effort involved in manual sorting. The machines that shred the bottles and granulate them are also fully automated. As a result, they are able to work fine and in an efficient way actually meeting the needs of what quality of pellets to create at the end. It simplifies the recycling process for workers and is better for the ecosystem when machines are used. 

Conclusion

Just as important, improving plastic bottle recycling is a critical step in helping the health and cleanliness of our Earth. MOOGE has devised several nifty methods to improve the recycling, save energy, and to provide quality pellets. You can also reuse it to create something else you truly need, use just a little bit, or decorate and own. With these MOOGE Pet flake granulation machine, we're all able to do our part to save us all on this planet!